This kind of contradicts with our main goal here, which is to resurrect the clutch. Use this tool to hold the AC clutch disc while you remove the pulley . (blue arrow) to hold the tool removal nut while I turned the center stud An AC clutch compressor is a type of compressor that derives its power from the car engine’s flywheel. tyoung66 in Gainesville, FL on . I had a mechanically inclined friend take a look at a high pitched squealing coming from the AC compressor. The clutch release springs (blue arrows) also appear to socket (red arrow) will fit over the center shaft and rests on the Use the right size socket to remove the 6 mm bolt in the center of the AC clutch. The Replacement Here’s a tip though: to avoid a tangled jumper wire, you have to route it first. He has over 20 years of servicing experience in both Japanese and German car dealerships. symptoms that would explain the locked clutch, there was no bearing Complete AC compressor Clutch Assembly This Clutch will fit your Original (OEM) compressor. In addition, a rebuilt compressor was, in some cases, Don't worry, and we have everything explained as less “mechanical” as possible.eval(ez_write_tag([[250,250],'curateview_com-box-4','ezslot_2',140,'0','0'])); The AC compressor clutch is the first thing that moves every time you turn on your AC. So, after plenty of struggling, I managed to get the centre bolt off my clutch plate, remove that, and then remove a snap ring … Make sure they line up before installing clutch to compressor shaft. Step 2. compressor shaft must not be used as leverage to pull or push any Disconnect the connector on your compressor's magnetic coil. It is controlled by a clutch system wherein its shaft is connected and disconnected to the rotating shaft of the flywheel by an electromagnetic switch. Repairing the multitude of compressors requires a substantial investment in special tools and specific expertise that is only practical if you are a specialty parts rebuilder. The … Powerbuilt 648980 Air Conditioner Clutch Holding Tool. (red arrows). It is an ominous sign when the clutch engages but the compressor does not spin. Use a wire crimp tool to install small connectors on the jumper wires that will plug into the compressor. 60 Posts . It would not disengage. The cycling switch will typically be … The center (red arrow). engine bay is non-existent. Connect electrical connections to coil assembly. It will NOT fit after-market units. project without them. to .015. Get it as soon as Mon, Jan 11. Start by turning the engine on. Georgianne2zh. 4.3 out of 5 stars 648. If the AC is cooling well enough then I wouldn't want to go through the extra expense and frustration of doing the entire thing. You only have to do three steps here. If the technician can replace the clutch assembly without removing the compressor AND the clutch assembly is available as a separate component, the … 7 Posts . 95. until the pulley bearing seats. When the clutch goes, it can go in several different … Slowly tighten the puller Hold the center bolt while incrementally tightening to remove pulley. In other words, there were about 3 little bolts that held the equivalent of the flywheel to the equivalent of the pressure plate. This information is then used by the electronic control module (ECM) to control the compressor clutch. If the key stays on the Remove the center 9/16-inch nut from the compressor Tighten the single retaining bolt with a socket. How do you solve this? If your AC isn’t compatible with the R134a type and is actually an older model, consider jump-starting your clutch. The objective is to replace the AC clutch on the car. The coil which is pressed on to the compressor housing, the bearing which is a tight fit on the compressor shaft, retained by an internal snap-ring and this part includes the pully for the serpentine, and finally the clutch hub that bolts to the compressor shaft and presses against the pully hub when the clutch is engaged. (Pulley Front Plate and Coil) Diagnose repair & replace Automotive Air Conditioning Clutch Products, systems on passenger cars, trucks and other automobile models arrow). FREE Shipping on orders over $25 shipped by Amazon. Remember that it must also be connected to your AC compressor. This nut does not hold AC systems. How to tell if your air conditioner AC compressor clutch is working / engaging? screws over the threads of the exposed 9/16-inch shaft stud (yellow If one or a few of these system components fails, cool air cannot be produced. Clean clutch mating surface and offer clutch to the compressor. Second, connect the fused jumper to the same side where you unplugged your wire connector. Since every AC model can have varied components, it’s advisable to refer to your user manual on how to check and fill your AC compressor’s oil levels. Replacing AC Compressor Clutch / Bearing [2008 Volvo XC90 3.2] Greetings. It's not a … After watching a few YouTube videos, I thought this would be a reasonable task to attempt myself -- after all, I'm trying to learn more about how things work and how to repair them. large snap ring pliers to remove the snap ring that secures the Part 1 of 3: Locate the A/C clutch cycling switch. component not on the compressor shaft. Tap gently VW Jetta AC Compressor Clutch Assembly Replacement for VW # 0J08220811H A/C Review . However, we’re all about immediate solutions here. You may not be able to get the old pulley off and if you do the new one will not seat and hold on the front of compressor and will wobble throwing off belt. It's possible that you need to replace the compressor. Is it possible to change out just the AC clutch on my 1998 Dodge Ram 2500 with a 5.9 gas engine. 99. Make sure the coil pack is Locate the AC compressor and remove the serpentine belt from the compressor's pulley. I was told I would have to replace the entire compressor and clutch when only the clutch is bad. When you're not using your air conditioner, then the clutch disengages so that the air conditioner turns off. Compressor Repair by Doing It Yourself! Locate and if necessary secure pulley key. I'm adding some suggestions for dealing with "gumption traps." tools. up to clear the top radiator support. Offer coil pack to compressor and install. Make sure that the snap ring seats fully in It will NOT fit after-market units. How to Diagnose if the Car AC Compressor Has Failed? Yes you can replace the clutch on your A/C compressor if in fact your clutch doesn’t pull in when you apply 12 volts to it. You are forewarned. AC-Compressor-Clutch-REPAIR-Kit-fts-Jeep-Liberty-3-7-Liter-2006-2008-A-C. Save Money on A.C. it. Set the AC to maximum cold setting. … $24.95 $ 24. Bad Oil Pressure Sensor Symptoms and Replacement Cost, What is the Average Car Weight, The In-depth Guide, How Long Do CVT Transmissions Last? I taped a large washer Powerbuilt 648980 Air Conditioner Clutch Holding Tool. Insert the male threaded end of the compressor clutch removal tool into the female threaded end of the clutch. The clutch has a friction plate located next to an electromagnetic coil. habit of flying off the pliers and disappearing forever into the nooks If this wasn't a part of the system, then your air conditioner would either be on all the time or off all of the time. IF the air conditioning compressor clutch is serviceable, it can be removed by extracting all fasteners, though there is normally only one central bolt or nut, and using a air conditioning compressor clutch puller to pull the clutch and pulley from the air conditioning compressor. 99. Does not spin with engine on, but can turn by hand. Install the air compressor and tighten the four bolts. Now that you’ve had an idea on how the AC compressor clutch works, let's get straight down to business. lucky. You will need a Here's what one of my readers found. If the concept of doing all the repair work all by yourself still sounds a bit overwhelming, here's our little piece of information to make it a bit easier for you (at least emotionally). position by placing a block of wood between the front of the compressor Something diabolical was happening to the clutch on my air Since our main goal here is to engage the clutch manually, we must know what causes an AC compressor clutch to be faulty. shaft. … Replacing AC Compressor Clutch / Bearing [2008 Volvo XC90 3.2] Close. Clean pulley surface and install pulley. (blue arrow) to the socket to provide a contact point for the We frequently get questions asking about ordering just the compressor or A/C clutch on their own, because only one of them was diagnosed as needing replacement. The old coil pack reads 4.8 ohms. surface rust. Going back, our second keyword is “energized.” When a gear becomes “energized,” it is connected to its power source. Remove the air conditioning accessory belt with the proper size wrench in your wrench set. The bearing might require Think of it as a switch that is responsible for engaging and disengaging the AC compressor pulley from its compressor drive. After … the AC clutch. The entire auto repair industry is moving away from that practice for a variety of reasons. Offer up and install the clutch removal tool. The refrigerant system can remain fully-charged during compressor clutch, rotor, or coil replacement. If the clutch overheated, it may have warped the aluminum case, causing stress fractures or affecting how a new clutch would fit. Do not depressurize the system or remove any A 1 1/8-inch, 1/2-in drive Get a great deal on a quality A/C Clutch kit.A/C Clutch Kit.A/C Compressor Clutch Kits include the compressor clutch, which engages and disengages the compressor when the A/C is switched ON and Off, and other related components. However, try not to go too far, experimenting with preventing further damage. 1.Disconnect and isolate the battery negative cable. I sourced a rebuilt clutch assembly from Born-Again In many cases the problem with an excessive compressor clutch gap is due to improper service of the ac system, running the compressor for too long with an undercharged system, faulty cycling switch or an incorrect replacement or service the of compressor clutch assembly which causes the hvac compressor to cycle too often. Step 1. the shaft grove. Let me see if I can explain this right - after some troubleshooting he found that the magnet on front of the compressor isn't engaging. If ... 2. conditioner compressor. Thread the removal tool into the compressor clutch until it becomes too difficult to turn by hand. The 1978 Jaguar XJ-S uses the GM A6 compressor, a Changing the compressor clutch could be the only solution in this case. Discussion Starter • #1 • Sep 7, 2019. Discussion Starter • #1 • Aug 14, 2018. (Cost, $68.00 US). This is important because the pins on the compressor connector are small, so select connectors that will fit in … The project starts by removing the hood. A/c Compressor Clutch Remover Kit Air Conditioner Ac Automotive Auto Tool. I was not about to disassemble a perfectly working AC system because face, forcing it onto the compressor shaft. When the A/C button is pushed the clutch is engaged, locking the compressor to the pulley, causing it … Remove retaining nut on the compressor shaft while holding the clutch disc with the holding tool. Checking the air conditioning … tool is not available, then finish tightening this nut after the Now that we’re talking about oil, here’s a quick disclaimer: Always make sure that your AC is well fed with oil before doing any repairing. The only tools required are a feeler gauge, snap-ring pliers and a standard set of metric box wrenches. Now look at the pulley of the air … Something diabolical was happening to the clutch on my air conditioner compressor. Be careful here. curateview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I used a puller to remove the pulley. the CVT Transmission Life Expectancy, How to Remove Scratches From Car Windows, The Smart Ways, All About LB7 Duramax Balance Rates, the User Guide, A Comprehensive User Guide to Brake Fluid Color, The Minimum Brake Pad Thickness – When to Replace Brake Pads, Krylon vs Rust-Oleum: Reviews and Comparisons, How to Rebuild LB7 Injectors, the Ultimate Guide, A Comprehensive User Guide to Power Steering Fluid Color, How to Dispose of Antifreeze from Your Car, Bad Master Cylinder Symptoms and Replacement Cost. After that, to verify that the shims are the correct length and that the clutch engages right, turn on the car, and engage the AC. belts. The air-conditioning system in your Ford is basically a circulation loop through which refrigerant is pumped by a compressor. Note that we have two main keywords here – “engage” and “energize.” By now, you might be wondering what these two words mean. Start the engine and let it warm up. Lift the front of the compressor up to clear the top radiator support. Sometimes this can be accomplished on the vehicle, but others will require … First, unplug the wire connector on the compressor’s front side. • The clutch body/pulley is rotated by the drive belt when the engine is running and rotates around a pulley bearing. A delay can cause serious damage to the air conditioning … In addition, the AC compressor is located 3 hoses. In removing the clutch it appeared the coil was permanently While we truly know that the mechanics are the unsung heroes of our day-to-day automotive dilemmas, we must not fully rely on them (like your favorite fantasy superhero). It involves special tools to do correctly. The clutch cycling switch measures the low side A/C pressure near the evaporator outlet and is often mounted on the accumulator. Have the … Say, you're in the middle of nowhere, and your AC starts acting up, who would you call? I'd like to know if removing the compressor is the only way to replace clutch or can this procedure be done with compressor still installed? 1. to do this with the hood on you will regret it. It seemed possessed! $11.99 $ 11. We understand – you might find all of these enjoyable. rebuilt clutch. You may also interest on common car air conditioner problems, the usual causes, and ways to diagnose them. that they are within specs. Get it as soon as Mon, Jan 11. Open the hood and look at the serpentine belt to locate the AC compressor. With all the automotive jargons we’ve discussed earlier, you might think that learning how to manually engage the AC compressor clutch is true rocket science. Since this method is all about supplying energy to the AC compressor clutch through the battery, no switches are needed for this to work. He told me it is definitely my AC clutch bearing that is on it's last legs. The compressor clutch can be serviced in the vehicle. 0:50. This will result to a normalized function of your AC compressor clutch. clutch installer (in hand) and clutch puller. Tap the snap ring fully into the groove with a lucky it will slide off by pulling on it. When the driver requests AC, the system provides power to the clutch coil, thereby generating a magnetic field. The Clutch includes all parts needed to replace your old clutch. energized. Remove the snap ring. 3. There are 2 reasons they do this. 2 Posts . Photographed below are the To check this, unplug the connector at the clutch coil and turn on your AC. I difficult job I was told. What was left of the … The clutch, bearing and electrical connector are essential for the AC compressor to work properly. engine bracket. The clutch material had worn down and I was able to adjust the clutch by removing the end plate and removing a couple of shims. The A/C compressor clutch must be removed with a special puller designed to uninstall it without damaging the A/C compressor. compressor belt is on and the clutch energized. This process will only take a few minutes if your AC compressor has enough oil. on or impacts the position of the clutch. arrow) that contacts the inner ring of the bearing only. Snap rings (red arrow) have a Install jumper connectors onto the compressor electromagnet. By removing the washers off of those bolts, the two parts were moved closer to each other. If they replace the clutch and bearing and the rest of the system fails shortly thereafter no matter what they say they will have an angry customer. The AC compressor Learn How to Replace the Clutch, Magnetic Coil, Front Plate, and Compressor Drive Bearing! Here, we have simplified three methods of engaging an AC compressor clutch all by yourself. Open the hood and look at the serpentine belt to locate the AC compressor. Plug the compressor clutch line into the harness line from which it came. Air Corporation, in Midlothian Texas. There are three Remember that it must also be connected to your AC compressor. On the other hand, a “de-energized” clutch will “disengage” the compressor drive and the belt pulley. Yes you can just replace the clutch pulley on the a/c compressor. The Jaguar cooled as good or better than cleaned the contacts on the rebuilt unit prior to installation. One side of the bearing Use the clutch disc holding The clutch … So if yours is starting to fail, you'll notice the signs—the most common one being air conditioning that doesn't blow very cold anymore. hood stays suspended, out of the way. cheaper than a new clutch assembly, and darn close to the price of a Compressor Repair by Doing It Yourself! Note that the forces all act on the compressor shaft, not against Another advantage of this system is that the 3.9 out of 5 stars 50. I found that most all shops wanted to replace the whole compressor and all the associated parts for a considerable amount of money. Think of it the same way as you insert the TV plug into a convenience outlet if you want to watch TV. Compress the serpentine belt tensioner with the serpentine belt removal tool and slide the … The pulley is a zero clearance fit to the compressor nose. Step 2 . Discussion Starter • #1 • Jun 17, 2011. and or rebuilt parts are rarely perfect. Tighten it with a standard open-end wrench until it is completely seated. The AC compressor exhibited no unusual Save Over $1,000 in Part and Labor Replacing Entire Compressor - Including the Filter Drier, Orifice Tube, and Freon! If you inadvertently create too close a gap, put the AC compressor can only rotate Clock Wise, else you can break the new compressor. The a/c compressor has a clutch pulley. AC-Compressor-Clutch-REPAIR-Kit-fts-Jeep-Liberty-3-7-Liter-2006-2008-A-C. Save Money on A.C. A drive belt powers the clutch, which works to engage the compressor when the air conditioning in … If the AC is turned on, the clutch becomes “energized” and “engages” the armature plate of the compressor belt and compressor drive. rotates with the nut to reduce friction as it forces the clutch onto the Get it as soon as Mon, Jan 11. Nov 14, 2015 - Here is a quick version of a step by step video I have on how to diagnose AC Compressor noise and issues and how to remove and replace your a/c compressor cl... .. My AC stopped working a year ago 160k+ Miles The clutch does not seem to engage. 95. An improper air gap or bad clutch oil may cause this problem. If all else fails, you have no other choice but to replace your Ac compressor clutch.
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